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<h3>油管修复设备的修复过程详?/h3>
<h6>来源?a href='http://www.eipituco.com/news/10.html'>http://www.eipituco.com/news/10.html</a> 发布时间 : 2015-08-26</h6>
<p><a href="http://www.eipituco.com/">钻杆修复</a>?a href="http://www.eipituco.com/">油管清洗</a>?a href="http://www.eipituco.com/">抽油杆清洗设?/a>首选?a href="http://www.eipituco.com/">濮阳创立石油机械</a>?/p>
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<span style="font-family:'Microsoft YaHei';font-size:14px;line-height:2;"> </span>
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<span style="font-family:'Microsoft YaHei';font-size:14px;line-height:2;"> <a href="http://www.eipituco.com" target="_blank">油管修复设备</a>从废旧的油管到重新制造出新产品，要经过十多道加工工序，包括预处理、内衬陶瓷、螺纹加工、检测、包装等五大部分，只有环环相扣，才能确保产品质量和性能。实地调查表明，大多公司</span><span style="font-family:'Microsoft YaHei';font-size:14px;line-height:2;">不仅有先进的专利技术，每条生产线配置优化合理，而且管理严密，组织精细，从上到下，制度严格规范管理，确保产品高质量、高品质?/span>
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<span style="font-family:'Microsoft YaHei';font-size:14px;line-height:2;"> 预处理是再制造的重要环节。在这里，每根报废油管都要经过卸接箍、漏磁检测、切螺纹、除油除垢、校直、喷砂、长度分选等几个部分。为了不放过一根可再利用的报废油管，工人们?/span><span style="font-family:'Microsoft YaHei';font-size:14px;line-height:2;">卸接箍后，应用漏磁检测技术，精心检测，挑选出可以再制造的废旧油管，淘汰彻底不能修复的废旧油管。几年来的检测结果表明，目前报废的油管，?0%以上可以再制造?/span><br />
<span style="font-family:'Microsoft YaHei';font-size:14px;line-height:2;"> 废旧油管内壁除油除垢和喷砂是预处理的关键，只有把内壁清理干净才能形成牢固的陶瓷层。针对传统的热碱液清洗会产生大量的污水且除垢不净的问题，这里的工人们使用热解炉除油除</span><span style="font-family:'Microsoft YaHei';font-size:14px;line-height:2;">垢，只产生少量废气，效果很好。据介绍，由于石油的成分复杂，不同组分的自燃点差别很大。升温过程中，油管中的残留油流出炉外，避免大量燃烧产生CO2；然后恒温一段时间，使残留的?/span><span style="font-family:'Microsoft YaHei';font-size:14px;line-height:2;">、垢热解?/span><br />
<span style="font-family:'Microsoft YaHei';font-size:14px;line-height:2;"> 除掉油垢的废旧油管进入喷砂工序后，工人们采用自制双管喷砂机，按国家标准GB8923—?8《涂装前钢材表面锈蚀等级和除锈等级》，认真进行喷砂除锈。喷砂处理后的每根废旧油管内</span><span style="font-family:'Microsoft YaHei';font-size:14px;line-height:2;">壁，无任何油、垢、锈，露出钢材的本质，为下一道工序提供了合格再制造原料?/span><br />
<span style="font-family:'Microsoft YaHei';font-size:14px;line-height:2;"> 内衬陶瓷是再制造的主要环节，关键设备是自主研发的DDF-6型离心机。据介绍，该离心机的特点是：超长，全?米多；转速高；耐热，可?00℃陶瓷内衬油管的烘烤下连续作业；更重?/span><span style="font-family:'Microsoft YaHei';font-size:14px;line-height:2;">的是离心机动平衡好；在特殊固定套的配合下，可产生巨大的离心力；智能化，配有电子测速、测震系统。实践证明，这套离心机完全适用于各种规格的陶瓷内衬复合油管，目前正在开发大?/span><span style="font-family:'Microsoft YaHei';font-size:14px;line-height:2;">径与小口径的离心机，以便生产系列化产品?/span><br />
<span style="font-family:'Microsoft YaHei';font-size:14px;line-height:2;"> 内衬陶瓷时，在高速旋转的离心机中，自蔓延反应后熔融的铁液在离心力的作用下，填充到油管内壁被偏磨的犁沟和腐蚀坑中，与油管内壁形成冶金结合，与陶瓷层下的过渡铁层熔为一?/span><span style="font-family:'Microsoft YaHei';font-size:14px;line-height:2;">；陶瓷层在压应力的作用下，紧密地与铁层结合在一起，对废旧油管形成了坚固的保护层?/span><br />
<span style="font-family:'Microsoft YaHei';font-size:14px;line-height:2;"> 高速、超长的离心机是该工艺的核心设备，在离心力的作用下，实现了铁层与陶瓷层的分离、减少了陶瓷层的气孔，使陶瓷层密度大大增加，提高了陶瓷层的耐磨性；适当的添加剂增加?/span><span style="font-family:'Microsoft YaHei';font-size:14px;line-height:2;">熔融时间，减少了陶瓷层的微裂纹和气孔，大大提高了陶瓷层的耐腐蚀性?/span><br />
<span style="font-family:'Microsoft YaHei';font-size:14px;line-height:2;"> 在产品的螺纹加工中，他们按照规范要求，采用当今先进的数控车床和精密梳刀技术，加工出管端螺纹，各项参数达到标准要求，从而确保了根根再制造管螺纹的连接性和密封性，使油?/span><span style="font-family:'Microsoft YaHei';font-size:14px;line-height:2;">在油田生产过程中能够正常使用?/span><br />
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